Semi-Automatic Line
Photographs of some examples for this line can be viewed on this page: "Link"
JOLLY SEMI-AUTOMATIC BOTTLES AND CANS FILLER
LINEAR
isobaric filler complete with:
-
isobaric filling nozzles,
- self-supporting stainless steel structure with wheels built-in stainless steel pressure tank
- Plexiglass operator protection screen
- Stainless steel electrical control panel according to EEC regulations with touch screen
- filling containers for a single format. B/L (basic configuration)
OPERATING PRINCIPLE:
Before starting the filling process we must take into account the following:
1- the temperature of the product must be between 0 and -1ºC. The storage tank of the machine is small to avoid the least temperature loss, and the feed tank should be as close as possible to the filling machine.
2- The pressure switch is located in the cylindrical tank of the machine and has the task of detecting what pressure the product supply tank (customer depot) is at.
3- In the electrical panel we can see the following data:
- Supply tank pressure in bar
- Pressure inside the bottle or container to be filled in bars
- Temperature at which the product is located.
- Pressure difference that we want the filling to take place
- Number of checks (settable by the operator) that we want to carry out on the container before starting filling (pre-evacuation)
- Filling time
- Depressurization pressure.
On the electrical panel, before carrying out the filling process, we will enter the number of pre-evacuations that we wish to carry out in the container before filling it. Pre-evacuation of the container consists of filling the container with CO2 and then depriving it of oxygen. The greater the number of p-e. cycles, the greater guarantees we will have in eliminating oxygen inside the container. Once the number of p-e. we will proceed as follows. (the number of p.e. directly affects the production quantity/h of filling of the machine. On the electrical panel we will indicate the pressure difference with which we want the product to be placed in the container (can or bottle). This also allows us to vary the filling method for each type of beer. This pressure difference ensures that if the pressure in the tank decreases, it also decreases so that the filling pressure always stabilizes. For example, if the pressure difference is set to 0.1 bar and the filling tank pressure is 1 bar, the container will be filled to 0.9 bar, but if during filling the inlet pressure drops from 1 to 0 ,9 bar, the also in this case the filling pressure will drop to a pressure difference of 0.9 bar to 0,8 bar. This is very important since the pressure is guaranteed automatically and constantly throughout the filling process. The bottles are placed under the filling spouts with the suitable holders (supplied with the machine for one can diameter and one bottle diameter), once the bottles or cans are placed under the filling tubes, we will press the START button, the tubes they will come down to be inserted in the containers to be filled. When the pipes are inside the containers, the p-e begins. of the same through the entry of CO2, it is then emptied to clean the air inside the container, then it is pressurized again and filling begins. After a filling time (time that varies depending on the container filled, greater capacity, longer filling time or vice versa) the container is depressurized and the pipes are subsequently elevated. After filling, the pressure that must be released in the container to produce foam inside the neck of the bottle/can and saturate the container is indicated on the panel.
CHARACTERISTICS:
Number of rods: 4/6 ISOBARIC/ATM (cans and bottles)
304 stainless steel construction
Protection against accidents EEC
Isobaric filling tank with 8 liter pressure gauge
Stainless steel pressure transducer (tank filling)
Analog thermometer from -10 to 30ºC
Stainless steel pressure translator (bottle)
Recommended filling temperature -1 to 0ºC
Maximum operating pressure 3 bar
Pressure regulator for CO2 injection
Pressure regulation for depressurizing the container. All conteiners type
Diameter of the bottles to be filled from 90 to 50 mm